Exclusive Distributor of Elastotec Wear Panel Systems

HOT VULCANISED WEAR PANELS

Elastotec has pioneered the development of Hot Vulcanised (HV) Ceramic Wear Panel Systems and the method of application.
The HV bonding process provides consistent 100% rubber tear bonds ensuring the longest possible service life.

Applications

Elastotec Wear Panel Systems are ideal for a wide variety of mining, mineral processing and material handling applications for protection against extreme wear. Including typical examples such as

  • Chutes
  • Cyclones
  • Launders
  • Pipes and tanks
  • Conveyor transfer points
  • Screen beams, underpans and components
  • Vibratory feeders

Features & Benefits

FEATURES BENEFITS
High quality abrasion resistant rubber Excellent wear resistance
High hardness aluminium oxide tiles vickers hardness >900 Excellent wear resistance
Tiles bonded on all sides (except top surface) Resists tile cracking and pull out
Fire resistant & antistatic (FRAS) compound available Can be used in above or below ground applications
Hot vulcanised bonding layer 100% rubber tear bond to pulley
Elastotec developed application method Reliable result
Supplied in square panels 500mm x 500mm Easy to install

Cold Vulcanising vs Hot Vulcanising

COLD VULCANISING HOT VULCANISING
Adhesion level Minimal Rubber Tear 100% Rubber Tear
Adhesion strength > 9 N/mm > 25 N/mm
On site application YES NO
Factory application YES YES
Stable rubber hardness YES YES
Joins YES NO
Curing Room temperature 130-140°C
Bonding pressure Rubber hammer Autoclave 400-600 Kpa
Bond failure Minimal rubber tear 100% rubber tear

Material Specifications

CERAMIC TILES
Aluminium Oxide 92% MIN
Specific gravity > 3.7
Vickers Hardness > 900
Tensile strength (MPA) 20.0
Comp. Strength (MPA) 200
Flexural modulus (MPA) 32.0

Rubber Specifications

STANDARD FRAS
Polymer NR/SBR blend SBR/CR blend
Tensile strength (MPa) min 14.0 16.0
% Elongation min 400% 500%
Hardness (shore A) 60+/-5 60+/-5
Specific gravity 1.13+/-0.03 1.43+/-0.3
Abrasion resistance max vol. loss (DIN 53516) 90mm3 200mm3
FRAS – MDG 3608 N/A PASS

Standard Dimensions

Reference No. Tile
Dimensions
(mm)
Overall
Thickness
(mm)
Overall
Dimensions
(mm)
Tile
Shape
Rubber Duro
(Shore A)
HVWP-ROUND-7-3-6-NR60 7 x 3 6 500 x 500 Round NR 60
HVWP-SQUARE-10-10-3-6-NR60 10 x 10 x 3 6 500 x 500 Square NR 60
HVWP-SQUARE-20-20-6-10-NR60 20 x 20 x 6 10 500 x 500 Square NR 60
HVWP-HEX-20-6-10-NR60 20 x 6 10 500 x 500 Hexagonal NR 60

Rokeby Technologies provides engineered solutions specialising in polymer and composite product technologies for the mining, mineral processing, materials handling and general industry.

Our focus is on innovative high-performance product technologies utilising composite materials such as rubber, ceramics, polyurethane and engineered plastics.

Rokeby Technologies are the exclusive distributor for Elastotec Wear Panel Systems for the regions of Australia, New Zealand, Papua New Guinea and New Caledonia.

Contact

ROKEBY TECHNOLOGIES PTY LTD
Suite 15, 336 Churchill Avenue, Subiaco WA 6008.

M: +61 418 882 215
E: jdebenham@rokebytechnologies.com.au