Lagging Selection – One of the 4 Pillars of Lagging Performance

Pulley lagging failure

Lagging can be of good quality and application can be correct, but lagging can still fail and does. Everything seems right but the lagging still doesn’t perform to expectations. So why does this happen? It’s because the lagging selection is not right for the application.

Iron Ore Port Facility High Tension Bend Pulley – Elastotec Polyurethane Lagging

Iron Ore Port Facility High Tension Bend Pulley – Elastotec Polyurethane Lagging

In November 2017 a major iron ore port facility in the Pilbara decided to replace the ceramic lagging on a high tension bend pulley – the ceramic lagging had suffered physical damage on one edge that had exposed the pulley shell. With a capacity of around 180 million tonnes/annum of iron ore the port operates 24/7 year round and so reliability of the conveyor system is critical to achieving the maximum ore through put.

Spare Pulleys – Hot Vulcanised vs Cold Bonded Lagging

Spare Pulleys - Hot Vulcanising VS Cold Bonded Lagging Featured Image

Spare pulleys are held so that in the event that an operational pulley requires replacement this can be done quickly and efficiently at the timing dictated by the mine maintenance personnel. The reason for changing a pulley broadly falls into two categories:

Curragh coal mine – improved service life of conveyor pulleys

Curragh coal mine – improved service life of conveyor pulleys

The Curragh Coal Mine is an open cut coal mine located near Blackwater in Central Queensland, Australia. The mine supplies high quality, low ash coking coal and has reserves of approximately 90 million tonnes which is amongst the largest in the world. Coal from Curragh is shipped via the Blackwater rail system to the Port of Gladstone for export. Curragh Coal mine is owned by the Coronado Coal Group a US based company.

Oyu Tolgoi High Tension Bend Pulleys – Improved Performance

Oyu Tolgoi High Tension Bend Pulleys

Oyu Tolgoi is a large copper mine that has both open-cut and underground operations and has been operating since 2013. The mine is jointly owned by the Mongolian government and Rio Tinto and is located in the South Gobi Desert. Once fully operational, the mine is expected to produce 450,000 tonnes of copper annually.

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